Q1: “I’m a beginner. How should I use a lapping plate?”

A: Get the stone wet, apply even pressure. Push the plate over the surface of the stone. Keep your strokes short. Use an X-pattern followed by small circles. Check out THIS video

 

Q2: “How often should I lap?”

A: Our research shows that lapping every 3-5 minutes significantly improves the accuracy and speed of sharpening. When the stone is flat, it is clean. When it’s clean, we are able to contact more surface area due to lack of resistance on the surface- less friction between and stone and steel. We want more friction and contact to bite- the particles in the stone get rounded and flattening resharpens the rounded surface- essentially resharpening the sharpening stone. Prepare the surface to sharpen your stone.

 

Q3: “Why do you have several different patterns on your lapping plates?”

A: Generally our plates fall into 2 categories. RIDGE TECH and BUTTON TECH. Currently, we offer two Ridge Tech design and two Button Tech designs. The Ridge Tech NL-4 is much coarser than all of our other plates. This plate is designed to groom the surface of very coarse abrasives from #120~#1000. Surface pattern on NL-4 is designed for maximum material removal and clearing. 

 Our NL-5 is designed to flatten finer grit stones. The star and hexagon pattern was designed specifically to groom the surface of fine grit stones. The edges of the star and hexagon structures do most of the work when flattening. With this pattern, we have maximized the number of edges on the plate and created lots of clearance between structures for slurry dispersion. This pattern leaves a very fine tight grain surface.

 Button Tech plate NL-8 has the same outside dimensions as the NL-4 and NL-5. It is easy to grip and significantly lighter than the NL-10. The pattern is designed to maximize edges and slurry clearance. Removal rates are higher than NL-5 due to the weight of the button plate. Surface finish is excellent on fine grit stones. 

 

Q4: “What’s wrong with the sandpaper and glass method? That works just fine.”

A: Really effective edges have an apex of less than 3 microns. Straight razors meed apex of approaching 1 micron. An average human hair is about 100 microns in diameter. Sand paper, for example #2000 grid, has a thickness of about 500 microns. The surface of glass generally takes on the surface of the bench top that it is laid down upon. That is to say the glass plate is somewhat flexible. Also, the sand paper must be glued and taped to the glass. The point here, sandpaper and glass are not flat enough to create consistent 3 micron edges.

 

Q5: “Why are your plates so pricy?”

A: Our plates are actually not expensive. 

We’re pushing the boundaries of modern manufacturing technology. Manufacturing hundreds of lapping plates consistently to our specifications is a feat of modern engineering. Most of our plates are flat to +-1/4 of a thickness of a human hair. Most diamond manufactures publish a flatness specification based on their substrate before they apply their diamonds. Our spec is created and measured after the plate is completely manufactured. We measure every plate before they leave the factory.

 

Q6: “Is 50 micron diamond optimal for #400 abrasives?”

A: #400 is at the outside limit of the optimal range for 50 microns lapping plate. It works very well, however, the abrasive surface will tend to be slightly smooth. Therefore, #400 stone will cut faster when lapped with the larger diamond such as our 130 micron NL-4. Our 50 micron diamond finds its sweet spot between #6000 ~ #15000 range stones.

 

Q7: “Why are the plates so narrow?”

A: Our plates are longer than most sharpening stones. This is because our research has shown that plates are most effective when one dimension is longer than the surface of the stone you are flattening.  

  

Q8: "How do I know when my stones flat?"

A: Draw an X on the surface of your stone from corner to corner with a pencil. Use the side of the pencil point, this will spread the graphite evenly over the stone. Then, lap your stones with the plate. Check to see if the graphite is evenly removed. Check out THIS video

 

Q9: "Since there is no way the NL-5 lapping plate can wear absolutely even what do I do when the surface is no longer 100% flat?"

A: The NL-5 is an electroplated design. The diamonds are held in a bed of nickel. It is not possible to adjust the surface once it is built. The veneer of diamond will eventually wear out. It should stay quite flat until that happens. The button plates are a solid diamond/metal matrix. So the diamond will not wear off the surface. When it gets out of flat it can be lapped on a precision lapping machine.

 

Q10: "What's the difference between the NL-5 and the NL-10, besides the obvious diamond pattern and size?"

A: The NL-10 is a solid metal/diamond button that is pretty much impossible to wear out. The NL-5 is a veneer of diamonds over aluminum. It has a life that really depends on how you use it. The NL-10 is a very serious profession tool. You can also send the NL-10 back to Nano Hone to recalibrate if you get it out of flat. We have an industrial wafer lapping machine here in our shop for that purpose. 

 

Q11: "The description of the NL-5 lapping plate states that "Do not use this lapping plate for sintered ceramics or diamond resin stone." What is the meaning of this?"

A: Sintered stones are blocks of ceramic that are backed until they almost melt. They are very hard. An example would be a spiderco stone. Diamond resin stones have a diamond mixed int with the abrasive material. The same is true for diamond ceramics.

 

Q12: "What are the advantages of your product if compared to other popular products/companies such as Naniwa or Chosera?"

A: The main difference between Nano Hone and other makers is our attention to detail from a sharpener's point of view. We design tools that we want to use. There aren't many makers that use their products everyday. We sharpen knives for customers every week. So, we think that puts us in a special category. We want customers to discover new details in our products as they use them. And most of all, we don't want the tool to hold back the user. Our stones are dense so they are very long lasting with resilient. They arte also micron size accurate. Meaning, we use  highly uniform particles that are accurate to our stated micron/grit sizes. Compared to other makers, our stones are a little finer most folks expect. So, our 2 micron 6000 is similar to most other 8000 grit stones. Finally, we are always available to support our products here in the US.

 

Q 13: "I have a set of ceramic kitchen knives. According to YouTubers and others, it is impossible to sharpen a ceramic knife. Do you agree with that statement?" 

A: Ceramic knives are indeed difficult to sharpen but not impossible. Diamonds are the only way. We would suggest bigger diamonds like 10 microns.

 

Q 14: "I have taken delivery of your NS-3000 today, purchased from Dictum in Germany, I am in Italy. Your range came highly recommended by a Japanese woodworking FB group and I chose it instead of a 3000 Hibiki stone as I hoped the aluminium plate would guarantee flatness, indeed I regularly see your strapline, Our World is Flat. I was therefore dissapointed to find your stone crowned, managing to slip a .1mm, easily under a matsui straight edge. Is this normal?"

A. I understand your concerns. Virtually all Japanese style water stones are friable by design. Some give up particles faster than others but the breaking off of surface particles is basic function of the design. As a stone maker, that’s one of the major aspects we try to control. If the particles come off too fast, the stones dishes quickly, too slow and it doesn’t cut. So, the stone is always changing shape as you use it. Therefore you must have a method for maintaining the surface flatness. I would suggest wet/dry sandpaper on glass or granite as short term solution.  I flatten my stones every few minutes when sharpening. Especially when I’m working on the back of kanna blades. The crown will help you on the bevel side. I teach a sharpening method for plane blades and chisel blades the uses the perimeter of the stone and mostly avoids the center of the stone maintaining a very slight high spot in the center. The most important thing is too avoid letting the stone dish.
We flatten each one of these stones by hand before pressing them to our backing plates. We actually spend more time on the back of the stone because it needs to mate really well with the plate. I instruct our employees to leave the top a little high in the middle. 

 

Q 15: "Regarding Nano Hone One more question, I would like to have both of my hands free while I strop the knife. I am considering attaching the strop to a Panavise table vise,with rubber jaws. Question;is the material attached to a solid piece of metal or is it hollow, Would it remain solid under the pressure of the vise? Thank you"
A. The wall thickness of the square tube frame is 1/8”. That’s a very thick wall. It will be fine in the vice. If you are concerned, I will fill the inside with wood. No charge.
Q 16: "What is the purpose of the weave?"
A. It’s a honeycomb that increases the number diamond edges in the surface of the abrasive increasing the cutting speed.
Q 17: " Hi there. I sharpen hair dressing scissors as my profession and I use a Naniwa 6000 grit diamond stone in that process. I like the look of your diamond stones and was wondering which one would be the equivalent or slightly finer as the Naniwa 6000."
A. I recommend my 10 micron DR. I have several scissor sharpeners using it. I'm getting good feedback form the,. It is a lot finer than it looks because I'm using a fairly blocky shaped diamond.
Q 18: "On the NL-5 lapping stones description it says it is not intended for sintered ceramics, however on the larger version the NL-6 XL it says that it is excellent to use on ceramic stones. If the only difference between the two plates are their size how does the NL-6 perform better? Or does the finest ceramic stones referred to i the NL-6's description not includes sintered ceramic?"

A. Great catch, thank you. That is an error, being fixed right now. They are both the same. The only difference is size. Neither should be used on fused ceramic (sintered) stones. Those stones are very hard and will shorten the life of the diamond plate. We recommend our button plates for fused ceramic stones.


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